高压压铸

在铝镁合金铸造领域，我们拥有行业最高标准。GF在全球拥有超过 100 台压铸单元，锁模力为 200-4.400 吨。我们提供从毛坯到精密加工组件的全价值链产品。

事实与数据

高压压铸的附加价值

铸造

热处理

数控加工

GF成型方案自动化

观看视频，了解我们如何通过数字化和自动化改进高压压铸工艺。

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Each cast component gets a code

Find out how the data matrix code at GF Casting Solutions improves efficiency, ensures high quality, and enables sustainability when manufacturing lightweight components, such as shock towers.

1. The die-casting machine: A shock tower is cast in the die-casting machine. It will later connect the shock strut to the body and structure of the vehicle.

2. The monitoring station: A central monitoring station is where all data for the parts being manufactured and the machines converges. Here the processes can be continuously monitored.

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2. Stamping: The component receives its data matrix code, similar to having its own unique DNA.

3. Initial scan: The code is scanned by a camera. Starting here, the code will be scanned continuously and all production steps are recorded by the traceability system.

4. Grinding: An angle grinder is used to manually remove the punch burr – the rough edges caused by the punching process.

5. Heat Treatment: In a kiln, the component passes through different temperature stages. This improves ductility.

6. Measurement: An automatic measuring station measures the component and checks predefined measuring points. The component is manually reworked if necessary.

7. Machining: The code is scanned again before machining begins. A processing machine takes over once it has been ensured that everything is correct.

Autonomous driving: A driverless transport system takes the shock tower to the next station in a transport box. The electric pallet jack travels around 250 meters each time.

8. Coating: The component is coated in several dip tanks in sequence: first as a pre-treatment, then for e-coating. This process serves to improve the component’s resistance to solvents, corrosion, acids, and alkalis.

9. The 100% check: The component is now ready for final inspection. An employee scans the code. The traceability system verifies that all process steps have been carried out correctly. A shipping label is automatically printed if everything is correct.